Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent atomic-level connection, ensuring superior reliability compared to electroplating. This enables excellent weldability, resistance to peeling during bending, and stable performance under thermal cycling conditions.

Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent atomic-level connection, ensuring superior reliability compared to electroplating. This enables excellent weldability, resistance to peeling during bending, and stable performance under thermal cycling conditions.

Copper Clad Aluminum Round Wire
copper-clad-aluminum

Copper Clad Aluminum Round Wire

RAYTRON Copper Clad Aluminum Round Wire is manufactured using advanced Clad & Weld process with metallurgical bonding between copper layer and aluminum core, bond strength ≥60MPa, NOT electroplated. Uniform copper layer thickness (10-20%), conductivity up to 65%IACS, density only about 60% of pure copper, significantly reducing transportation and installation costs. Precision drawn and annealed, featuring high surface finish and strict dimensional tolerance (±0.005mm). Suitable for communication cables, coaxial cables, power cables, electronic shielding, and speaker wires. Compliant with international standards including ASTM B566 and GB/T 23309.

Material

Copper Clad Aluminum (Cu/Al)

Conductivity

65% IACS

Tensile Strength

160 MPa

Diameter

0.05mm - 12.0mm

Applications

Communication Cables Coaxial Cables Power Cables Electronic Shielding
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Detailed Specs

Specification Value
Copper Content 10-20%
Density 3.6-3.8g/cm³
Standards ASTM B566, GB/T 23309
Temper Soft, Hard

Frequently Asked Questions

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