Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent atomic-level connection, ensuring superior reliability compared to electroplating. This enables excellent weldability, resistance to peeling during bending, and stable performance under thermal cycling conditions.

Copper Clad Aluminum

Raytron Copper Clad Aluminum (CCA/HTCCA) products - High-performance composite metal wire using Clad & Weld technology for cable, battery, and electronic applications.

Manufactured using Clad & Weld process with metallurgical bonding. NOT electroplated.

Your Copper Problems, Solved

Rising copper prices, supply chain volatility, and heavy weight are eating into your profits

1. Skyrocketing Material Costs

Copper prices have jumped over 40% in the last 3 years, and 20% in just the last 6 months. Your profit margins are being eaten away by raw material costs.

2. Supply Chain Risks & Project Delays

Tight copper supplies mean high prices and long, unreliable lead times. Worse, copper cables on-site are prime targets for theft, causing direct financial loss and project delays.

3. Heavy Products, High Operational Costs

The high density and weight of pure copper wire lead to soaring transportation fees and labor costs for on-site installation, further squeezing your profit margins.

What is HTCCA Wire?

An innovative composite material engineered to solve your cost and performance challenges.

The Perfect Copper Alternative

Raytron HTCCA (High-Tensile Copper Clad Aluminum) wire combines the conductivity of copper with the lightweight and cost-effectiveness of aluminum. Using a proprietary Clad & Weld process, we create a permanent metallurgical bond between the copper cladding and aluminum core.

This manufacturing process creates a superior material that outperforms electroplated alternatives. It has excellent corrosion resistance, high tensile strength, and lower overall costs compared to pure copper wire.